Start Date: 2 Aug, 2026
End Date: 6 Aug, 2026
Duration: 5 Days
Overall Description:
The true cost of an underperforming boiler system extends far beyond a single repair bill; it drains your budget through excess fuel consumption, risks employee safety, and jeopardises your operational continuity. In a demanding market, treating your steam systems as a liability rather than an asset is a strategic misstep you can’t afford. This program is your blueprint for transforming boiler management from a reactive, cost-center task into a proactive, profit-enhancing discipline that drives efficiency and secures your plant's future.
Course Objectives:
Upon completion of this course, participants will have the knowledge and skills to:
- Optimize boiler system performance to significantly reduce fuel consumption and operational costs.
- Implement effective preventive and predictive maintenance programs that minimize downtime and extend equipment life.
- Diagnose and troubleshoot common boiler and steam system failures with speed and accuracy.
- Apply best practices in water treatment, fuel combustion, and heat recovery to improve efficiency and reduce environmental impact.
- Develop a proactive safety culture and ensure full compliance with industry regulations and standards.
Course Outline (Content):
- Foundational Principles & Strategic Operations
- Boiler and steam system fundamentals.
- Combustion principles and efficiency analysis.
- Startup, shutdown, and emergency procedures.
- Proactive Maintenance Strategies
- Developing a preventive maintenance schedule.
- Inspection techniques and condition monitoring.
- Boiler system components and their maintenance needs.
- Advanced Optimization & Energy Management
- Steam trap management and condensate return systems.
- Water treatment best practices and blowdown optimization.
- Heat recovery and waste energy utilization.
- Troubleshooting & Risk Mitigation
- Root cause analysis for common boiler failures.
- Safety device inspection and testing.
- Regulatory compliance and best-in-class safety protocols.
Who Should Attend?
This course is essential for anyone involved in the operation, maintenance, or management of boiler and steam systems. It is ideal for:
- Boiler Operators and Technicians
- Maintenance Engineers and Supervisors
- Plant Engineers and Managers
- Facility Managers
- Energy and Utility Supervisors
- Health, Safety, and Environmental Officers
Course Methodology:
We utilize a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This training course will be conducted as a highly interactive workshop session. A variety of training methodologies will be used Before and during the course whenever applicable. Some of these methods are gamification, online pre-post test, role plays, self-assessment instruments, group exercises & case studies.
